• Universal turn-over-correction-station for manual application of knock-on, adhesive and 2-piece clip-weights on steel and alloy wheels
• 180° turning, indexing and optional tilting of the wheel (patented) for ergonomic apply of the balance weights
• Can be used as a single or double station
• Working Range 14” – 24”
• Shortest cycle-times of ≤ 12 sec in double station operation
• Weight shelves in different sizes and optionally with pic-to-light function and grip monitoring available
• Safety fence with light-curtain
In the manual turn-over-correction-station wheels are positioned for a manual unbalance-weight-application in two planes. For this purpose the wheel is automatically turned to make the compensation on the design side (first plane) and on the wheel-inside (second plane) available.
Depending on the used type of correction weight the following unbalance correction methods are possible:
• Unbalance correction with knock-on weights or clip-on weights
• Unbalance correction with adhesive weights
• Mixed unbalance correction with knock-on weights / clip-on weights and adhesive weights
Design
• Universal correction station: three-strand belt conveyor; Lifting unit with rocker arm, three-phase geared motor and vertical guide; Flip-over device with servo-motor-operated wheel-clamping and flip-over-unit
• Belt conveyor with decentralized drive as a connection between unbalance measuring station and balancing station
• Operating platform
• Weight shelf
- Patented tilting function for best ergonomics when applying adhesive weights. The wheel is raised about 45 ° to the worker for a clear view on the rim bowl. This avoids excessive bend over and prevents parallax errors.
- Energy-efficient use of electro-mechanic axis for turn-over and wheel-clamping
- Line-laser to prevent parallax errors when applying adhesive weights in the rim bowl
- Installation both integrated in SCHENCK balancing machine or as a self-sufficient station with its own control
- Optional servo-mechanical tire-sidewall-push-down-device for application of 2-piece-clip-weights
- Ergonomic indexing of the unbalance position towards the worker
Data at a glance | |||||
Operating range | |||||
Wheel weight max. | [kg] | 50 | |||
Wheel outer diamater | [mm] | 550 - 850 | |||
Wheel width | [mm] | 130 â 350 | |||
Rim diameter | [inch] | 13 â 24 | |||
Rim width | [inch] | 3.5 â 13 | |||
Rim offset | [mm] | 0 â 120 | |||
Rim material | Steel, Aluminium | ||||
Machine | 1 station | 2 stations | |||
Width | [mm] | 3300 | 4695 | ||
Depth | [mm] | 6850 | 6830 | ||
Height | [mm] | 2300 | 2300 | ||
Total net weight | [kg] | 3500 | 7000 | ||
Feed-in/discharge height | [mm] | 1250 | |||
Power supply | 400V AC, 50Hz | ||||
Total connected load | [kVA] | 4 | 17 | ||
Compressed air consumption | [m³ i.N. pro h] | 10 | 20 | ||
Compressed air supply pressure | [bar] | ⥠6 | |||
Machine color | RAL 7035 (SCHENCK Standard) | ||||
Control Cabinet | |||||
Width | [mm] | 1200 | |||
Depth | [mm] | 600 | |||
Height | [mm] | 2000 | |||
Cycle Time | |||||
Unbalance correction method | |||||
Design side | inner rim side | 1 Station | 2 Stationen | ||
Knock-on weight | Knock-on weight | ⤠15,0 sec. | ⤠8,5 sec. | ||
Clip-on weight | Clip-on weight | ⤠19,0 sec. | ⤠10,5 sec. | ||
Adhesive weight | Adhesive weight | ⤠17,5 sec. | ⤠9,5 sec. | ||
Adhesive weight | Knock-on weight | ⤠16,5 sec. | ⤠9,0 sec. | ||
Adhesive weight | Clip-on weight | ⤠18,0 sec. | ⤠10,0 sec. | ||