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Balancing Machines Enclosures

Safety devices and enclosures for balancing machines help to avoid accidents and are even prescribed by law for many applications. While United States Public Law 91-596 and the OSHA Standard does not specifically reference balancing machines, paragraphs 1910.212 “Machine Guarding,” and 1926.20 “Accident Prevention Responsibilities,” do apply. Schenck offers a complete line of enclosures that meet all regulations and applicable standards for all machine sizes.

A balancing machine may present a potential hazard to the operator or the surrounding workshop environment and must be protected from:
Personnel coming into contact with machine components
Unbalance correction masses detaching and flying off the rotor
The rotor lifting off the supports, or disintegrating

Particularly dangerous are protruding rotor components, or those which may become detached during rotation in the balancing machine. These potential hazards may increase with rotor size and balancing speed.
 


ISO 7475 (and the identical ANSI Standard S2.60) describe possible safety hazards resulting from the operation of a balancing machine, and classifications of safety barriers and enclosures for different protection classes.

For low speed balancing, it may be sufficient to provide guard rails, fences or barriers with drive interlocks to keep personnel away from the rotating workpiece.

If the possibility exists that a small rotor particle like a welding bead, bolt, key or correction mass is separating from the rotor, safety glass or shielding (or a protective enclosure on larger rotors) is required. A protective enclosure must be fragment-proof, to prevent penetration by fragments that may separate from the rotor.
 


Protection Class C enclosure for
vertical machines
If a weight should fly off during operation, an equal force will act upon the rotor itself, which might be enough to lift the rotor from its mounting, or from the supports. All standard horizontal machines are equipped with safety hold-down brackets to restrain the rotor. However, these hold-downs are not designed to withstand separation of major rotor components, or rotor disintegration.

High-speed applications usually require burst-proof enclosures, pits, or bunkers, that are designed to contain the complete rotor of major fragments during high-speed balancing or over-speed testing.

Protection Class B
enclosure with
wire mesh

Protection Class C 60 enclosure for
small rotors

Protection Class C 600 enclosure for large rotors

Protection Class D enclosure for high-speed applications
 


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