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Balancing to API Standards

API Standards, in particular API 610 and API 617, outline a procedure for the determination of residual unbalance.

The test requires the operator to attach a trial mass to the rotor sequentially in 6 (or 12) equally spaced radial positions for each plane and record the unbalance results. The unbalance results must then be plotted in terms of amplitude versus angular location. The polar plot is then used to indicate the actual residual unbalance present on the rotor correction plane. Comparing the actual residual unbalance to the maximum allowable residual unbalance determines if the actual residual unbalance is acceptable.

Anyone familiar with the test will agree that while this is an effective tool to ensure that an impeller is within tolerance, it can also add considerable time to the balancing operation.

Residual Unbalance Software

Residual unbalance software will automatically calculate the maximum allowable residual unbalance for the rotor, populate the charts with the unbalance data, plot the data, and give a pass or fail indication at the end of the procedure (available on CAB 803 instrumentation).

The software will save countless hours in performing this procedure and provide a quick return on investment. In addition, the software has the added benefit of reducing human errors associated with data entry, calculations, and plotting. It also allows the test data to be stored and transferred electronically.


After collecting the data for each trial run, the software will plot the readings, draw a “best fit” circle, and calculate the circle’s center point.

The software then calculates the residual unbalance by determining the distance between the center of the circle and the origin of the polar plot.

The software will compare the actual residual unbalance to the maximum allowable residual unbalance and provide a PASS/FAIL indication.

                                  

More about:

Balancing Machines for Pump Impellers  l Instrumentation Features for Pump Applications
Correction l Balancing to API Standards 

 


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