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VIBROCONTROL 6000 Application Specific Solutions

Reciprocating Compressors
During the normal operation of a reciprocating compressor, the rider band supporting the piston wears away. If the wear is not caught in time, the piston can contact the cylinder liner resulting in expensive repairs.

Rod Drop is an excellent measurement technique for increasing the productivity & profits of a machine. Rod Drop provides a warning of the vertical piston movement inside a cylinder. This eliminates the need to shutdown the machine for inspection & warns the operator to take action before damage occurs.

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VIBROCONTROL 6000™ has the ability of providing a Rod Drop measurement for two piston rods simultaneously. Each measurement can be taken from two points along the rod and averaged over cycles to provide the best possible. In addition to the Rod Drop Reading, the VIBROCONTROL 6000™ can optionally measure the case vibration reading of the crank case.
  • One or Two Measuring points on the same Piston Rod
  • Measure One or Two Piston Rods
  • Optional Crank Case Vibration
  • 5 Analog Output Signals
  • 4 Relay Outputs
Studies show that most of the downtime and subsequent maintenance associated with reciprocating compressors are caused by faults in the cylinders. This includes damage caused by liquid ingestion, worn crosshead pin, leaking seals, defective valves, broken piston rings, and broken piston rods.

Impact monitoring is a proven measurement for detecting these faults at early stages of development.

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VIBROCONTROL 6000™ has the ability of providing an Impact measurement for two piston rods simultaneously. Each measurement is taken on the crosshead or extension piece. In addition to the Impact Monitoring, the VIBROCONTROL 6000™ can optionally measure the crank case vibration reading.
  • 2 Cylinder Crosshead Readings
  • 1 Crank Case Vibration Reading
  • API 618 Compliant
  • 3 Analog Output Signals
  • 6 Relay Outputs.

 


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